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 > PRODUCTS > Auxiliary Equipment > Sand Washer  >  Sand Washing and Recovery Machine

Sand Washing and Recovery Machine

Capacity:40-300(t/h)
Input Size: :≤10(mm)

Sand Washing and Recovery Machine is an efficient equipment that integrates three functions: sand washing, dewatering, and fine sand recovery. It is mainly used in sand and gravel processing plants, concrete mixing plants, and other fields, aiming to solve the problems of serious sand loss, high moisture content of finished sand, and unreasonable grading in traditional sand washing machines.

Overview

Working Principle
The sand washing, dewatering, and fine sand recovery integrated machine is an advanced equipment that integrates sand washing, dewatering, and fine sand recovery functions. Its operating principle mainly includes the following four steps:
1. Cleaning and Separation
After entering the sand washing, dewatering and fine sand recovery integrated machine, the sand and gravel raw materials will first be fully mixed with water under the action of the wheel bucket or spiral sand washing device. During this process, impurities such as soil and dust will be washed away by water, thus achieving the cleaning and separation of sand and impurities. This step is the foundation for subsequent processing, ensuring the cleanliness of the sand and gravel raw materials.
2. Dehydration
After cleaning, the sand and gravel will enter the dewatering screen for high-frequency vibration dewatering. The aperture design on the dewatering screen is exquisite, which can effectively prevent sand and gravel from passing through, while allowing moisture and small impurities to be discharged through the sieve. This step further removes moisture from the sand and gravel, improves the dryness of the sand and gravel, and provides convenience for subsequent processing.
3. Fine sand recycling
During the cleaning and dehydration process, some fine sand may be lost with the wastewater. In order to recover these fine sands, the sand washing and dewatering fine sand recovery integrated machine adopts a cyclone for fine sand recovery. The mixture of wastewater and fine sand is transported to the cyclone by a slurry pump, and fine sand is separated from the wastewater by centrifugal force. The separated fine sand will be returned to the dewatering screen for further dewatering treatment, while the wastewater will be discharged or recycled.
4. Dehydrate again
The fine sand returned to the dewatering screen will be dehydrated again together with the previously dehydrated sand and gravel. This step ensures that the moisture content of the fine sand meets the requirements, further improving the dryness and quality of the sand and gravel. After this step of processing, the sand and gravel can be stacked or transported as finished products.
The sand washing, dewatering, and fine sand recovery integrated machine achieves efficient cleaning, dewatering, and fine sand recovery of sand and gravel through the organic combination of these four steps. This device not only improves the quality and recovery rate of sand and gravel, but also reduces its impact on the environment. It has the advantages of high efficiency, energy saving, high fine sand recovery rate, water purification, and easy operation.

Product Characteristic
1. Effectively reduce the loss of fine sand: recover over 90% of the fine sand of 0.16mm or more lost under traditional sand washing mode, increasing production and economic benefits.
2. Optimize the grading of finished sand: The recycled fine sand compensates for the shortage of fine particles in the finished sand, making its grading more reasonable and improving the quality and value of the sand (for example, when used in concrete, it enhances its workability).
3. Reduce the moisture content of finished sand: After being treated with a vibrating dewatering screen, the moisture content of fine sand can be reduced to below 15%, which is convenient for transportation and storage.
4. Environmental protection and energy conservation: It realizes the recycling of cleaning water, reduces the consumption of fresh water and sewage discharge, and meets environmental protection requirements.
Technical Data
Model 2610-1530 (Single Wheel Sand Washing Machine) 3016-1848 (Single Wheel Sand Washing Machine) 2-3016-1848 (Double Wheel Sand Washing Machine) 3620-2442 (single wheel sand washing integrated machine)
Specification and quantity of sand washing wheel 2000 * 1000 * 1 unit 3000 * 1600 * 1 unit 3000 * 1600 * 2 units 3000 * 2000 * 1 unit
Gearbox model and quantity JZQ400 * 1 unit JZQ500 * 1 unit JZQ500 * 2 units JZQ650 * 1 unit
Motor power and quantity 7.5KW * 1 unit 15KW * 1 unit 15KW * 2 units 18.5KW * 1 unit
Wheel mesh material 04 Manganese Steel Mesh 04 Manganese Steel Mesh 04 Manganese Steel Mesh 04 Manganese Steel Mesh
Wheel plate thickness and material 8mmQ235 10mmQ235 10mmQ235 10mmQ235
Box thickness and material 6mmQ235 10mmQ235 10mmQ235 10mmQ235
Spindle diameter and material 130mm45 # steel 165mm45 # steel 165mm45 # steel 165mm45 # steel
Main shaft bearing position diameter 100mm 130mm 130mm 130mm
bearing model number twenty-two thousand two hundred and twenty twenty-two thousand two hundred and twenty-six twenty-two thousand two hundred and twenty-six twenty-two thousand two hundred and twenty-six
Dehydration sieve surface size 1300mm*5000mm 1800mm*4800mm 1800mm*4800mm 2400mm*4200mm
Motor power 2.2KW * 2 units 11KW * 2 units 11KW * 2 units 18.5KW * 2 units
Thickness of screening steel plate 10mm Q245R boiler plate 10mm Q245R boiler plate 12mm Q245R boiler plate 12mm Q245R boiler plate
Mesh material polyurethane screens polyurethane screens polyurethane screens polyurethane screens
Mesh size specification 0.5mm 0.5mm 0.5mm 0.5mm
cyclone separator 300 * 2 pieces 300 * 2 pieces 350 * 2 pieces 350 * 2 pieces
Slurry pump 4/3 * 2 units 4/3 * 2 units 4/3 * 2 units 6/4 * 2 units
Slurry pump motor 15KW * 2 units 15KW * 2 units 15KW * 2 units 37KW * 2 units
Cyclone material FX-350PU FX-350PU FX-350PU FX-350PU
Brand of slurry pump Jing County, Hebei Province Jing County, Hebei Province Jing County, Hebei Province Jing County, Hebei Province
Screen thickness 40mm 40mm 40mm 40mm
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